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BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint
BW Series PVC Waterstop — Internal Construction Joint

BW Series PVC Waterstop — Internal Construction Joint

  • MaterialPVC (Polyvinyl Chloride)
  • Joint typeConstruction joint (non-moving)
  • PlacementInternal (center-set)
  • ColorBlue
  • Size range150 mm – 320 mm width
  • ModelsBW150, BW200, BW250, BW300, BW320
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Overview

The BW Series PVC waterstop is designed for internal construction joints in reinforced concrete — planned interruptions in a single continuous pour, made at convenient intervals to allow phased construction. Because reinforcement runs continuously through the joint and no gap is designed into the structure, no movement is expected after curing. The BW flat-ribbed profile is optimised for this scenario: both faces carry bilateral ribs that maximise bond length with the surrounding concrete, providing robust resistance to water migration under sustained hydrostatic pressure.

Installation follows the standard center-set method: approximately half the strip width is embedded in the first concrete pour and the remaining half in the second. Unlike expansion joint waterstops, there is no center bulb to bridge a gap — the strip relies entirely on the concrete bond of its ribbed surface and the integrity of the joint detail. This makes the BW series the most economical and straightforward solution for static construction joints.

The BW series is particularly well-suited to structures subject to high water pressure, including reservoirs, water and wastewater treatment plant tanks, dam structures, below-grade basements and underground car parks, and submerged or immersed tunnels. Its flat, symmetrical profile is equally effective in horizontal and vertical joint orientations, and brass eyelet holes pre-punched along both outer flanges allow the strip to be wire-tied directly to reinforcing bars for secure, accurate positioning before each pour.

Five standard width configurations — BW150 through BW320 — cover the full range of typical construction joint requirements, from secondary joints in lighter structures up to primary joints in large-section hydraulic structures. Factory-fabricated corner, tee, and cross fittings are available for all widths to maintain watertight continuity at direction changes.

How the BW Series Flat-Ribbed Profile Works

Pour A Pour B Construction Joint Plane Overall Width (BW150–BW320)

The flat-ribbed strip spans the construction joint plane. No center bulb — the seal relies on the bilateral rib bond with both concrete pours.

Key design elements

  • Flat cross-section, no center bulb — the BW profile has no hollow bulb or flexible element. It is designed for joints with continuous reinforcement and no designed gap, where the two pours are intended to act as a monolithic structure after curing.
  • Bilateral ribbed surface — ribs run across both top and bottom faces of the strip, substantially increasing the bond contact length between the PVC and the surrounding concrete and reducing the risk of water tracking along the strip surface under pressure.
  • Brass eyelet reinforced flanges — pre-punched eyelets at regular intervals along both outer edges allow the strip to be wire-tied to reinforcing steel, holding it in the exact center of the joint location during both concrete pours.
  • Symmetrical profile — the BW cross-section is symmetrical about the joint plane, embedding equal depth into each pour and providing balanced resistance to hydrostatic pressure from either face.
  • Suitable for high water pressure — the BW series is suited to high water pressure locations such as reservoirs, dams, and underground tunnels, as noted in the product catalog specification.

BW Series Size Chart & Dimensions

Five standard width configurations cover the range from secondary joints in lighter structures to primary joints in large hydraulic or underground structures. All models are flat-ribbed profile with no center bulb, center-set within the concrete pour.

BW Series internal construction joint waterstop — dimensions by model
Model Nominal Width (mm) Profile Height (mm) Typical Application
BW150 150 20 Secondary joints, lightweight structures, low-head applications
BW200 200 20 Standard construction joints in moderate-duty concrete structures
BW250 250 24 General-purpose primary construction joints — most commonly specified width
BW300 300 24 High water pressure applications, reservoirs, dams, thick-section walls
BW320 320 24 Large-section hydraulic structures, underground tunnels, high-head dams
Dimensions are nominal values cross-referenced against catalog cross-section diagrams. Profile height refers to the overall thickness of the strip. Detailed cross-section drawings confirming exact rib depth and configuration are available on request — see the inquiry form below.

Physical & Mechanical Properties

All BW series waterstops are extruded from PVC compound and tested against ASTM-referenced methods for the properties below.

Property Type I Type II
Shape Thermoplastic extrusion ribbon Thermoplastic extrusion ribbon
Color Blue Blue
Hardness 70–90 Shore A 70–90 Shore A
Tensile Strength ≥ 12 MPa ≥ 14 MPa
Elongation at Break ≥ 250% ≥ 320%
Density ≥ 1,300 kg/m³ ≥ 1,300 kg/m³
Water Absorption ≤ 0.5% ≤ 0.5%
Toxicity Non-toxic Non-toxic

Typical Applications

BW Series internal construction joint waterstops are specified wherever a reinforced concrete structure includes a non-moving construction joint that must remain watertight in service. The product catalog specifically notes suitability for high water pressure locations. Common project types include:

  • Water and wastewater treatment plant tanks, channels, and chambers
  • Reservoirs and water storage tanks
  • Dams, spillways, and sluice structures
  • Below-grade basements and underground car parks
  • Immersed and bored tunnels
  • Swimming pools and aquatic structures
  • Retaining walls, bridge abutments, and pile caps

Construction joint vs. expansion joint — which does your project need?

A construction joint is a planned stop in a continuous pour, with reinforcement running through the joint and no designed gap. The two pours are intended to cure into a monolithic structure with no relative movement. The BW flat-ribbed profile is designed for exactly this condition.

If your structural drawings specify an expansion joint, movement joint, or isolation joint — where a gap is designed in and reinforcement is discontinuous — a center-bulb waterstop is required instead. For internal expansion joints see the SO Series or the broader-range BC Series.

Installation Guidance

  1. Unroll and straighten the strip. Allow the roll to relax flat before handling. Any permanent coil set or kink in the strip should be gently corrected so that the profile lies flat across the joint location without warping.
  2. Position at the joint center. Place the strip so that the joint plane coincides with the midpoint of the strip width — approximately half the strip is in each pour zone. Wire-tie the strip through the pre-punched brass eyelet holes to the reinforcing bars at regular intervals (typically every 300–500 mm) on both sides of the joint to prevent displacement during casting.
  3. Place and vibrate the first pour. Cast the first concrete element and consolidate with a poker vibrator, working carefully around the embedded half of the strip. Ensure no voids or honeycombing form against the ribbed faces. Do not allow form-release agents or oil to contaminate the exposed half of the strip.
  4. Strip formwork and inspect. After the first pour has cured and formwork is removed, visually inspect the exposed half of the strip for any damage, contamination, or displacement. Clean if necessary.
  5. Set formwork and cast the second pour. Form up for the adjoining concrete element and cast, again fully encasing the remaining half of the strip and consolidating carefully around the ribbed faces.
  6. Handle all direction changes with fittings or welds. At corners, tees, and cross intersections, use factory-fabricated fittings or hot-wedge field welds to maintain a continuous, unbroken barrier. Inspect all welds before the adjacent pour is placed.

Installation notes

  • Any gap, puncture, or poorly-welded splice in the waterstop strip creates a continuous path for water migration along the joint — watertightness depends on an unbroken run from end to end.
  • The strip must lie flat and straight across the joint. Kinks, twists, or warps reduce the effective bond with the concrete and can create channels for water.
  • On vertical joint faces, formwork should butt closely against both sides of the strip to prevent fresh concrete from crossing the joint plane during the pour.
  • The BW series is not suitable for joints where movement is expected. If in doubt about joint type, confirm with the project structural engineer before installing.
  • Factory-fabricated corner and tee fittings are strongly preferred over site-cut mitered joints — include a joint layout plan in your inquiry for a fitting quotation.

Related PVC Waterstop Series

Frequently Asked Questions

What is the BW Series used for?

The BW Series is used for internal construction joints in reinforced concrete structures where water-tightness across the joint is required and the joint is non-moving — meaning the two pours are designed to act together as a single monolithic element after curing, with reinforcement running continuously across the joint and no designed gap between the pours.

Why does the BW Series have no center bulb?

A center bulb is designed to flex and accommodate movement in an expansion joint. In a construction joint, no such movement is designed into the structure — the aim is for the two pours to bond together. A flat ribbed profile maximises the bonded contact area with the surrounding concrete on both faces, which is the primary sealing mechanism for a static joint. Adding a center bulb would add cost and complexity with no functional benefit, and could reduce the effective bonded area.

Which BW width should I specify?

Selection depends on the hydrostatic head the joint must resist, the wall or slab thickness, and the minimum concrete cover required on each side of the strip. BW250 is the most commonly specified width for standard above-grade and below-grade reinforced concrete structures. BW300 and BW320 are typical for primary joints in reservoirs, dams, and tunnels subject to high sustained water pressure. Share your project drawings and water pressure data via the inquiry form and our team can help confirm the appropriate model.

Is the BW Series suitable for both horizontal and vertical joints?

Yes. The flat-ribbed center-set profile is equally effective in horizontal joints (such as successive wall lift pours or wall-to-slab joints) and vertical joints. In vertical joint applications, formwork must support the strip from both sides to prevent concrete from crossing the joint plane before the pour is complete.

What happens if I install a BW flat-ribbed waterstop in an expansion joint?

A flat-ribbed waterstop installed in an expansion joint will fail in service. As the joint opens or shifts under thermal or structural movement, the strip will be placed in tension or shear across its flat profile, leading to tearing or debonding from the concrete — and loss of the watertight barrier. Expansion joints must use a center-bulb waterstop (SO or BC series) designed to flex with the movement.

Are factory-made corner and tee fittings available for BW series?

Yes. Factory-fabricated flat-profile fittings including 90° corners (flat and vertical), tee pieces, and cross pieces are available to match all BW widths. Factory fittings provide more consistent and reliable joints than site-welded mitered intersections and are strongly recommended. Include a joint layout plan in your inquiry for fitting options and pricing.

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